100% welded:
Often times less expensive
machines are spot-welded using lighter gauge steel
in the cabinet construction. All Media Blast machines,
even the smallest, are 100% welded using 14 &
12 gauge steel for the construction of the machines.
This will prevent cabinet leakage during machine
operation and is a more desirable machine construction.
Abrasive
Mixing Valve: The
abrasive mixing valve is used to meter the amount
of abrasive entering the abrasive delivery hose. A
properly adjusted abrasive mixing valve will eliminate
all abrasive delivery surge and also allow re-adjustment
when changing abrasive sizes. Machines without mixing
valves or machines without quality mixing valves will
never be capable of the fine adjustment required for
the wide variety of abrasive sizes in the industry
today.
Abrasive Separator:
See Separator
Reclaimer
Ambient Air
Dryer: Moisture in
the compressed air supply causes abrasive flow problems
and dust collector filter problems. MBA’s unique
inline ambient air dryer requires no floor space and
mounts directly onto the blast cabinet.
Barrel
Reclaim Separator [ ]: This
option is available with the pneumatic abrasive conveyor
in lieu of the high efficiency cyclone separator reclaimer
used with the finer abrasive. It is used for applications
that require conveying the abrasive outside the blast
cabinet when the abrasive size is large, 60-120 mesh.
This option produces a longer lasting separator style
when used with larger cutting abrasives.
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Bar Grating [ ]:
Grating material is used because
of its ability to span large unsupported distances
in large abrasive blasting cabinets or is often used
when high wear abrasive applications are present.
Batch Loads [ ]:
Term used to describe small
parts processing without operator contact. Batch loads
are processed using a rotating basket or barrel assembly.
Random part mixing coupled with directional blast
permit part processing in a given time period without
the need for a machine operator.
Blow-Down
Controls: The addition
of Blow-Down Controls allows the quick depressurization
of the blasting pressure pot permitting pot re-fill.
The smaller the blasting pot the more advantageous
the blow-down controls.
Blow-Off Gun
Assembly: All production cabinets manufactured by Media Blast include inside
cabinet blow-off gun assembly. This feature is also
available as an option on the Light Duty and General
Purpose blasting cabinets.
Boron Carbide:
A material used for blast
nozzles when a cutting abrasive is used. Boron Carbide
will outlast tungsten carbide 4-6 times with only
double the cost.
Cartridge
Filter [ ]: Unlike
other filtering materials used in dust collector,
“cloth”, the filter cartridge has a certified
almost HEPA quality. Cloth filters consist of woven
material that stretch during the cleaning process
reducing the filter efficiency. Filter cartridges
also produce greater filter collection surface in
a smaller required filter area. Replacement time and
cost is greatly reduced when purchasing a machine
using filter type cartridges.
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Clearview
Window [ ]: Oversized
operator’s view window.
Contained
Dust Discharge Assembly [ ]: MBA
expands upon its popular hopper style dust collector
by offering a contained dust discharge assembly (standard
with HEPA filtration). This assembly incorporates
a slide gate on the bottom of the dust collector hopper.
When the slide gate is opened, the dust is released
through a duct and into a dust collection vessel.
If the dust collection vessel is lined with a bag,
the vessel top can be removed and disposed without
the operator ever being exposed to the dust. This
option is recommended for operations blasting with
hazardous abrasives or on materials that may release
hazardous material dust. Slide gates and taller hopper
heights are available to accommodate drum waste disposal.
Dust collection systems that allow the use of a full
size steel drum are also available.
Cutting Abrasive
Package [ ]: Should be
included on machines operating with high wear or cutting
abrasives types. Consists of window protector, boron
nozzle, white polyethylene cabinet wear plate, heavy-duty
bar work grates and steel hopper wear plate. Some
machine models already include some of these items.
Cyclone [ ]:
A pneumatic centrifuge used
to separate and retain abrasive sizes 150 mesh and
smaller. Cyclone Separators also help keep the abrasive
dry and introduce air into the abrasive to permit
more uniform abrasive delivery of finer sizes.
Directional Blasting: A term used to describe abrasive blast machinery equipped with handheld or fixture held blast guns. Allows certain part areas to be processed while preventing other areas from being processed. Always operated using compressed air to convey the abrasive media to the part surface.
Direct Pressure [ ]: Direct Pressure machines use a pressure vessel to pneumatically push the blast media through a single abrasive hose and out the blast nozzle. Direct Pressure machine are capable of operation with heavy abrasive, steel shot or steel grit, in addition to most other abrasive blast types and sizes.
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Double
Skinned, No Spill Door with Heavy Duty Appliance Style
Latch [ ]: MBA uses a
heavy duty latch attached to a double wall, 14 gauge
steel door. An MBA door will not warp or flex. MBA
may build the only blast cabinets that do not leak
abrasive when the doors are opened.
Downdraft:
Term used to describe the
direction and speed of air flow. Commonly used to
describe the speed of air just above the work surface
of a pollution control workbench.
Dual Feed
Pressure Pot [ ]: This
pressure pot assembly, 2.8 cubic foot capacity, allows
continuous operation of the pressure pot assembly
during part processing. This feature consists of two
integrated pressure vessels on a timed circuit that
allows collection pot refill during machine operation
and also blast pot refill during machine operation.
Includes all required solenoids and timers, also includes
the special pressurized abrasive flow control valve
for proper operation and abrasive flow adjustment.
Adjustable timers permit proper circuit setting for
nozzle orifice size used during blasting process.
Ergonomic
Sit Down System [ ]: This
option is available as a bolt-on padded shelf that
attaches to the CrystalBlast and PrecisionBlast Micro
Direct Pressure Blast Machines. It is also available
as a system that can be incorporated into a complete
Custom blast cabinet; the custom option includes a
different window slope and the window is lowered to
improve visibility into the blast cabinet. The blast
cabinet hopper has been redesigned so that the operator
can sit comfortably while blasting. An adjustable
armrest and shrouded foot pedal completes the package.
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Exhaust
Blower: The machine
exhaust blower is used to create cabinet visibility
and is necessary for efficient operation of abrasive
separator reclaimers. Separator reclaimers remove
unwanted dust and spent abrasive from the cabinet.
To establish the number of cabinet air changes per
minute made possible by the exhaust blower, take the
cabinet blast chamber area in cubic feet and divide
it into the exhaust blower cfm rating. Never count
the machine hopper when calculating the cabinet volume.
Exhaust Silencer [ ]:
The Exhaust Silencer is
used to reduce the noise level created by any class
III dust collector exhaust blower. Larger blowers
used to creating better cabinet visibility also create
noise levels unacceptable for continuous machine operation.
Expanded Cabinet
Heights [ ]: MBA offers
two cabinet heights on the most popular cabinet sizes
(3636, 4836). The standard height production blast
cabinet has a 30” working height and a view
window angle of 40º. This allows ergonomic blasting
of smaller parts without putting your nose against
the view window. Our expanded height cabinet offers
36” of working height with a view window angle
of 17º. This window angle is more efficient for
taller parts that won’t fit in the standard
height cabinet. If the normal cabinet heights will
not suffice, MBA offers extended heights as an optional
feature.
Expanded Two
Cartridge Dust Collector Upgrade [ ]: This
option provides more filter surface area (440 sq.
ft.) when dusty abrasives are used or when the cabinet
usage is three + hours per day.
Filter
Cycle Cleaning Gauge [ ]: This
feature is standard on all MBA production cabinets
and an option or unavailable on the other manufacturers’
cabinets. Clean filters are an important part of the
maintenance process. Neglect will result in significant
repair costs and lower productivity (due to poor visibility),
so it is critical to know when to change the filters.
The MBA filter cycle cleaning gauge helps remind the
operator when critical maintenance is due.
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Fine
or Ultra Fine Abrasive: Any
material pneumatically propelled through a blast nozzle
is commonly known as abrasive or blasting media. Fine
and Ultra Fine abrasive measures 150-325 mesh in abrasive
particle size.
Foot Operated
Blast Valve [ ]: Foot
operated blast control allows the machine operator
maximum mobility inside the blast cabinet by permitting
control of the blast cycle using on-off foot operated
pedal. This is important when operating inside smaller
cabinet sizes. This also creates a smaller more compact
blast gun size. Trigger controlled guns are large
and troublesome when installed inside a blast cabinet.
Frictional
Heat [ ]: Dry abrasive
blasting generates surface heat on the part being
processed. This frictional heat can damage thin parts
or parts made of certain materials such as plastics
or composites. Frictional heat increases when the
compressed air being used is increased and this is
the single most important factor that reduces part-processing
time when using larger gun sizes.
General
Purpose: A term used
to describe a “hybrid” between light duty
and production machinery. The cabinet is large, but
the dust collector capacity is limited. General Purpose
or non-production machines are ideal for infrequent
use on larger parts.
Glass Window
Protector: Commonly
called “Window Protectors” are used to
protect the operator view window during machine operation
using cutting abrasives. Cutting abrasive are capable
of window etch and using a sealed secondary window
assembly located inside the machine to protects the
normal view window from etch. Using softer material,
plastic sheets, is undesirable due to the soft nature
of the protector.
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Gun Holding
Fixture [ ]: Enables
the operator to hold and manipulate the part to be
blasted with both hands because the nozzle is fixed
in position. This option is recommended for operations
that blast small or difficult to hold parts.
HEPA
Filter [ ]: This filter
should be installed when hazardous materials are being
blasted (e.g. chromium, cadmium, nickel, zinc, lead,
asbestos, or radioactive materials).
HEPA
is an acronym for High Efficiency
Particulate Air Filter, which was used in U.S. military
specifications beginning around World War II.
Hopper Bottom
Dust Collector [ ]: For
ease of cleaning always look for machinery using a
hopper bottom dust collector. All Production type
machines manufactured by Media Blast are equipped
with dust collector dust storage hoppers. This also
allows removal of collected dust into plastic storage
bags preventing unwanted dust escape during machine
service.
Light
Duty Blaster: Light
duty describes machinery used on a non-daily basis.
One feature missing from light duty machinery is the
production style dust collector with large filter
surface area. Light duty machines are the least costly
to purchase and usually have cabinets measuring 24
inches by 24, 30 or 36 inches. These cabinets are
generally of spot welded construction, however all
Media Blast machines are 100% welded construction.
Most light duty machines operate with no more than
20 cfm of compressed air.
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Long
Wear Abrasive Hose: A
hose material used when high wear cutting abrasives
are being used. This type of hose eliminates the frictional
wear created on normal abrasive hoses.
Maintenance
Meter or Hour Meter [ ]: This feature can simplify the maintenance of your new MBA blast cabinet. Use the non-resetable hour meter to create a logbook indicating basic machine maintenance schedules including abrasive changeout.
Magnahelic
Gauge [ ]: The magnahelic
gauge monitors the condition of the dust collector
filters (or HEPA filters) by monitoring the differential
pressure between the clean and dirty side of the filter.
The magnahelic gauges are available with or without
setpoint indicators and with and without indicator
light. The setpoint indicator can triggers a red light
when the factory preset differential pressure has
been reached indicating that it is time to change
the filters.
Magnetic Separator:
Often used to remove undesirable
metals from plastic abrasive during operation.
Manual Reverse
Pulse: Description
of an assembly used to reverse the airflow direction
inside a machine dust collector to allow the removal
of collected dust from the filter surface.
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Micron:
Unit of measurement, 25
microns equals .0012 or 1/25,000 of an inch.
Mobile
Workcarts and Track [ ]: For
large, heavy and awkward objects that need to be blasted,
the mobile work carts and track allow the objects
to easily be loaded and unloaded from the cabinet.
This eliminates the need for potentially dangerous
clamshell style cabinets. All mobile workcarts are
equipped standard with internal cabinet track, locking
turntables and 300 pound capacity. Various lengths
of external track extensions and powered operation
are available.
Pneumatic
Conveyor [ ]: A pneumatic
conveyor is a device used to convey abrasive pneumatically
during operation of the blast cabinet. Used with the
cyclone separator for separation of fine and ultra-fine
abrasive. Also used during operations with larger
cabinet or multiple cabinets requiring standard operator
heights. Commonly includes abrasive conveyor ducts.
Polyester
Filter: Filter cartridge
that is washable. Also used for applications to permit
faster cartridge cleaning.
Pressure Pot [ ]:
Used with direct pressure blast machines to pneumatically push the abrasive.
Pressure pots will produce a fastest abrasive velocity,
the most concentrated abrasive patterns and also operate
with the heaviest of abrasives.
Production:
Production blasting machinery
is machinery used on a daily basis. The defining factor
in production machinery is the dust collector. Production
machines require large amounts of dust collector filter
surface area. The greater the surface area, the greater
the capacity for storing collected dust during operation.
Dust collectors with dust storage hoppers are easier
to clean and therefore cleaner to operate. Production
cabinets are usually of heavier, 100% welded construction,
with the greatest variation of cabinet sizing.
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QwikStrip
Nozzle: Long high
velocity nozzle used to maintain high abrasive velocity,
high impact velocity and dense abrasive particle concentration.
Longer than usual nozzles and possible for use on
direct pressure machines only.
Raised
Operator Platform [ ]: Raising
the operator height and supplying the operator platform
allows placement of the pressure pot below the machine
hopper and produces a better machine hopper slope
for hopper to pot feed. This allows a larger cabinet
without the need to supply a pneumatic conveyor that
greatly increases the operating cost of the machine.
Replaceable
Hopper: MBA has the
only truly modular blast cabinet. If the hopper wears
out after many years of use, it can easily be replaced
because it is not welded to the cabinet. If a client’s
blasting requirements change, MBA’s production blast cabinets can be easily converted from one style
to another simply by changing the hopper or adding
accessories. For example, a production siphon cyclone
cabinet can easily be converted to a pressure cyclone,
a siphon or a pressure blast cabinet. While many manufacturers
can convert between siphon cyclone and pressure cyclone,
no other manufacturer can measure up to MBA’s
flexibility. MBA is the only manufacturer that offers
an advertised optional system that allows the user
to automatically dispose of the abrasive after one
cycle or use the system as a normal abrasive blast
system that automatically recycles the abrasive.
Random Part
Mix: Method used
to describe part mix during tumble blast. The faster
the random part mix, the faster the tumble cycle and
the greater the machine production.
Reverse Pulse
or Timed Reverse Pulse Cleaning [ ]: A
device used to clean the dust collector filter surface
using a pulse of compressed air. This type of assembly
is advised when high humidity conditions exist. Can
be automatic or manual pulse, multiple or single cartridge
application.
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Roll
Up Side Access Doors [ ]: In
years past some side access doors were vertical lift
doors. Today’s technology allows construction
of the side access door as a contained roll-up door
assembly. This permits the addition of powered gearmotor
assembly and rubber inside door lining. Closing the
door inside the machine hopper is an advantage when
using this type of access door.
Rubber Dipped
Baskets and Barrels [ ]: Tumble
Basket and Barrel machines require the parts to be
rotated inside the barrel assembly. The parts offer
the required protection for the baskets and barrels
during the blasting process. Often the steel basket
or barrel requires rubber dipping to prevent part
damage during the process when the parts rub against
the steel barrel surface.
Safety
Door Interlocks: Standard
on all production blast cabinets and optional on all
light duty cabinet styles. A safety door interlock
shuts off the air to the blast nozzle while the door
is open or if the door is opened while blasting is
in progress.
Safety Plate
View Window: Glass
view windows are best because unlike Plexiglas or
plastic, which attracts abrasive dust via static electricity,
glass is a more durable static free material. Safety
plate glass is one of the safest material because
unlike tempered glass safety glass it has 2 piece
of glass bonded together with a single clear plastic
sheet between.
Separator
Reclaimer: Separator
Reclaimer or Abrasive Separator Reclaimer prevents
the loss of usable abrasive when the exhaust blower exchanges inside for outside cabinet air creating
the negative cabinet air pressure. Abrasive separator
reclaimers are pneumatic centrifuges capable of separating
usable abrasive from dust and unwanted, worn abrasive.
This device allows usable abrasive to circulate over
and over inside the abrasive cabinet while removing
unwanted dust a spent abrasive. Abrasive separator
reclaimers are available in different efficiency ranges,
which should be matched to the abrasive size in use.
Some separators operate with media sizes 0-150 mesh
and others are intended for finer material of 180
–400 mesh. In addition, separator reclaimers
are available in different cfm ratings, with larger
separators for larger exhaust blowers.
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Shrouded
Foot Pedal Assembly [ ]: An
OSHA approved shrouded foot pedal assembly is available
as an option to MBA’s standard foot treadle.
To accommodate the shrouded foot pedal assembly, the
front leg brace is moved 8” back from the front
of the cabinet.
Single Power
Source [ ]: Machines
with fractional motors operate from 120-volt power
source. Machines with increased motor horse power,1
hp and above, are available with electrical box, transformer
for low-voltage operator control, magnetic starter,
heater and low-voltage fuse protection. This option
allows supply voltage and phase choice by the customer.
Siphon Blast:
A term used to describe
the type of abrasive delivery system used on an abrasive
blasting cabinet. A siphon machine uses an injection
gun to create suction on the abrasive supply hose.
The abrasive hose then conveys the abrasive, using
suction or siphon, to the gun where the compressed
air hose is used to accelerate the abrasive. All siphon
type machines include two hoses on the abrasive blast
gun assembly. Siphon machines are the most common
type of blast machine. All siphon gun assemblies include
an air jet used to create the siphoning effect and
also establish the amount of compressed air required
to operate the machine.
Sight Window:
Unlike the operator view
window the sight window is used to permit outside
light entering inside the cabinet. Commonly used on
wet blast machine to allow outside light installation.
Soda:
Soda or baking soda is a
blast abrasive used to for one shot applications that
require disposal of abrasive due to part contamination.
Also used to prevent part damage during the cleaning
process.
Soda Delivery
System [ ]: Optional
Direct Pressure system used to deliver soda in the
Blizzard model blast cabinet.
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Static
Discharge Kit: Static
electricity is generated when two dissimilar materials
are rubbed together. This is a condition that is exaggerated
by climate. The static ground kit prevents the cabinet
from acting as a condenser when the abrasive comes
into contact with the steel cabinet walls, this prevents
the static charge build up inside the cabinet.
Table
Top Velocity: The
air speed of the blower cfm moved through any area
measured in square feet or percentage. Blower cfm
divided by surface area in sq. ft. equals velocity
in feet per minute.
Timed Window
Wash: Clearwater
rinsing assembly, timed, to provide a momentary pulse
jet of clean water against the operator view window…all
water used is removed from the cabinet to prevent
reduced slurry concentrations. May be used for cabinet
water make-up.
Track Extensions:
See Mobile
Workcart and Track
Tumble Barrel
or Basket [ ]: While
most applications today using cabinets require operator
directional blasting, some parts because of their
size and quantity can be finished in batch loads using
a machine equipped with a rotation device usually
described as a tumble barrel. The term barrel usually
signifies a horizontally mounted barrel with the rotation
axis horizontal. Tumble barrel machines process parts
up to 5 inches in length.
Tumble basket machines usually describe an open top
basket mounted with the rotation axis at 45 degrees
from horizontal. Basket machines allow processing
of longer parts and usually require hand unloading
of the parts being processed. Tumble barrel machines
are self-unloading because of the horizontal rotation
axis of the barrel permits jog rotation and unload.
Tumble Basket:
See Tumble Barrel Above
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Turntable [ ]:
Heavy or awkward parts are
more easily moved inside a blast cabinet with a turntable.
The turntable can increase productivity significantly.
Choose from manual or powered turntable models available
in many sizes (up to 48” diameter) with standard
capacity of 500 pounds (heavier capacities available).
The turntable tops all ride on double sealed bearings.
All MBA turntables are slotted for installing fixtures
and are equipped to lock in position if desired.
Vaccuum
Cleanup Assembly [ ]: MBA
is the only manufacturer in the industry that offers
this unique option. MBA converts the dust collector
into a shop vacuum capable of cleaning up the work
area around or cleaning the abrasive out of the blast
cabinet. This option requires the dual cartridge dust
collector and the 1,160 cfm exhaust blower.
Wet
Blaster: While most
applications today require dry blasting, some remain
that are truly jobs for wet machinery. The frictional
heat generated by dry machines can destroy some parts.
Using the wet type of equipment can eliminate the
frictional heat generated during part processing.
Another plus with wet machinery is the ability to
produce a chemically clean part surface with minimal
surface remove. Using 4000 to 5000 mesh abrasive is
not an option when using a dry type machine but operation
of this abrasive size is possible when using a wet
type blast cabinet.
Window Molding
Tool Kit: Media Blast
uses positive sealing window molding to produce a
100% sealed view window installation. Using the window
molding tool kit allows easy installation of the operator
view window if replacement is required.
Window Protector
Assembly [ ]: Commonly
called “Window Protectors” are used to
protect the operator view window during machine operation
with cutting abrasives. Cutting abrasive are capable
of window etch and using a sealed secondary window
assembly located inside the machine protects the normal
view window from etch. Using softer material, plastic
sheets, is undesirable due to the soft nature of the
protector.
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