Abrasive Blasting 101
Updated January 2022: Almost all problems with any abrasive blasting dust collector attached to an existing blasting cabinet are related to one of a few conditions being listed below. Most people buy these machines based on budget and not the machine’s application. This is a mistake. First, an abrasive blasting cabinet’s use can, and probably will, change over time due to an increase in production or simply finding more uses for the machine. Second, if…
Most abrasive cabinet upkeep is related to the dust collector maintenance. The dust collector, a critical component of the machine, stores the dust and spent abrasive as well as the material being removed from the part. Purchasing a dust collector that cannot scale with the production model is one of the biggest pain points customers express.
Efficiently Manage Dust and Boost Your Blasting Speed with a Freestanding Reverse Pulse Dust Collector – The Ultimate Solution for Large-Scale Applications! In today’s industrial landscape, managing dust effectively is crucial to ensure smooth operations and worker safety. The need for advanced design dust collectors that can efficiently move collected dust off filters and store it for disposal is more pressing than ever, especially for applications involving large-size guns. This is where a freestanding reverse…
Maintenance Tips
We try to give general guidelines about when to clean a blasting cabinet dust collector in each machine’s user manual. Our official recommendation for any Media Blast® Industrial model is two, (2), to three, (3), minute cleaning cycles every two, (2), hours of machine operation. But the reality is that the cleaning and maintenance frequency of blast cabinet dust collectors is based on several variables. It’s the responsibility of the user to adapt our recommendation…
A Reverse Pulse Cartridge Dust Collector is a type of air filtration system that utilizes a series of cylindrical cartridges to capture and remove dust and other airborne particles from an industrial or commercial environment. This free-standing dust collector is used for extended blasting operations, multiple guns, or multiple machine operation and or multiple daily shifts. Under these conditions, the reduced maintenance and increased daily operation provided by these dust collectors result in a big…
Many people wrongly assume that quality dust collectors are only critical for industrial sandblasting equipment. This is just plain incorrect. Regardless of how many parts you are processing, a high-quality dust collector makes a world of difference when operating a sandblasting cabinet.
Dust collector maintenance variables play a large role in how often you need to service your machine. Unfortunately, ongoing and preventative maintenance for blasting cabinet dust collectors is not a black and white issue. A fixed maintenance schedule won’t work for every machine and every application, but knowing how these ten variables affect dust collector maintenance can help you establish a maintenance schedule that works for your needs.
Daily Duty Cycle (DDC) is the amount of time a blasting cabinet can operate before it needs to be serviced. We measure DDC using the gun cfm, the dust collector blower, and the filter storage area. Consider this, a 5% DDC typically translates to less than 30 minutes of total operation in a single 8-hour period. If your application requires more than 30 minutes of machine operation you may need to size-up your dust collector. And…
Abrasive Blasting| Abrasive Blasting 101
Some of the safest and most efficient sandblasters can be blasting cabinets with automatic cleaning dust collectors. This is both with and without HEPA After Filters. This is because no blasting cabinet is dustless, not even a wet blasting cabinet. And machine operators should understand what safety features are required based on the blast cabinet manufacturer, Air Pollution Control Agencies, and OSHA. Do not believe all the lack of safety information you find online.
Thanks to these vacuum blower tips, buying a vacuum blower operated dust collector doesn’t have to be another “you get what you pay for” life lesson. Instead of assuming more horsepower and cfm are always better, an educated buyer understands the engineering behind the four common classes of blowers. If you need a quick refresher on how blowers work, read this post before you go on.
